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Application of Liquid Rubber


Elastomeric Acrylic roof coating
Elastomeric Builtup Roof

I. PRODUCTS


1.01 FIXALLROOF RESTORATION SYSTEM

•  The elastomeric roofing system for builtup roofing is a spray-applied roof coating     supplied by epdmcoatings.

Product

Acrylic System

Solvent System

PrimeLock Primer

Bonding Primer

MultiService Primer

Seam Products

PolyScrim Roofing Fabric
Acrylic Elastomeric Caulk

PolyScrim Roofing Fabric
Butyl Rubber Caulk

Base Coat / Top Coat

Acrylic Elastomeric Coating

Butyl Rubber Coating


1.02 PRODUCT SUBSTITUTIONS

•  For quicker repairs, use SeamStitch Butyl Tape or Eternabond WebSeal in lieu of     PrimeLock and PolyScrim when sealing seams, flashings and penetrations.

•  Use Butyl Rubber Coating instead of PrimeLock Bonding Primer as the adhesive for     PolyScrim when installing the Solvent Based System.


1.03 RELATED MATERIALS

•  Roof accessories, flashing, seam tapes and similar materials shall be approved by     the manufacturer. All materials used shall be applied in accordance with its     manufacturer's recommendations.


1.04 EQUIPMENT

•  Visit the epdmcoatings website for recommended spray equipment guidelines, or consult     the spray equipment manufacturer directly.

II. EXECUTION


2.01 MANUFACTURER'S INSTRUCTIONS

•  Comply with the instructions and recommendations of the roof restoration system     manufacturer.

•  Comply with manufacturer's product data, including product technical bulletins.


2.02 EXAMINATION

•  Verify conditions are acceptable for application of roof restoration system.

•  Inspect builtup roof to receive roof coating and make sure they are clean, sound,     properly prepared and free of moisture, dirt, debris or other contaminants.

•  A comprehensive moisture survey is to be conducted to locate and identify areas of     trapped moisture and saturated insulation.

•  Verify that all on-roof items, penetrations, mechanical equipment, hvac drains are in     place and secure. All airconditioning and air intake vents should be suitably     protected or closed.

•  Verify that areas within the vicinity of the application area as protected from     overspray.

•  Verify that all roof drains, gutters, downspouts, catch basins are clean and in working     order.


2.03 PREPARATION

•  Cleaning: The entire builtup roof ( BUR ) surface must be clean, sound, dry and free    of any contaminants that would interfere with the proper adhesion of the roof coating.    This may require pressure washing, scraping, wire brushing or other means necessary    while observing responsible trade practices. All loose paint and rust should be    removed before applying any product.

•  Ponding Water: Contractor shall make every effort to mechanically eliminate all     ponding water areas on the builtup roof prior to application of any roof coating     product. For roofs with minor ponding (ie. small puddles less than 1/2" deep) that     cannot be corrected, consider using the solvent system.

•  Repairs: Wet roof insulation and damaged membranes are to be removed and     replaced as necessary to match existing specified material. All ponds that hold water     over 1" for more than 48 hours should be mechanically diverted.

•  Do not apply coatings until all unsatisfactory conditions have been corrected in a     manner acceptable to the original builtup roofing manufacturer.


2.04 APPLICATION

•  Inspect builtup roof to receive roof coating. Always perform a coating adhesion test     before doing the entire job.

•  Primer: Entire builtup roof shall be primed using the appropriate primer and     following the application rates specified in the table below.

•  Seams: All seams, penetrations and parapet walls should be flashed using PolyScrim    Fabric and PrimeLock Bonding Primer. Apply a thin coat of PrimeLock Bonding Primer    over the seam and roll out 6" fabric over the seam and apply another coat of    PrimeLock Bonding Primer over the fabric. Encapsulate the fabric with the appropriate    elastomeric coating and feathering it at least 2" to 3" past the edge of the fabric.    Substitute PrimeLock Bonding Primer with Butyl Rubber Coating when installing a    solvent system. Read 2.02 for details.

•  Cracks/Splits: Repair all cracks and splits using the same method as seam     preparation above. If cracks and splits are all over the builtup roof , a full fabric     system will be necessary.

•  Blisters: All blisters must be cut out and inspected for moisture content. Cut area     must be thoroughly dry before applying any roof coating. Use the same repair     procedure for seams.

•  Base Coat: Apply appropriate base coat using the application rates specified in the     table below. Allow to dry thoroughly for 8 - 12 hours depending on humidity and     temperature.

•  Top Coat: Apply appropriate top coat in a cross-hatch technique using the application     rates specified in the table below. Allow to dry and cure before exposing to foot     traffic.

•  Standard System: Use the Acrylic System for builtup roofs with good slope and no    ponding water issues. Use the Solvent System for builtup roofs with minor ponding    issues or when outdoor temperatures are no longer favorable for acrylic coatings.

Acrylic System

Primer

Base Coat

Top Coat

BuiltUp Roofing
Standard System
5-year (32 total mils)

PrimeLock Bonding Primer
0.65 gal. / 100 s.f.

Acrylic Elastomeric Coating
1.50 gal. / 100 s.f.

Acrylic Elastomeric Coating
1.50 gal. / 100 s.f.

BuiltUp Roofing
Standard System
10-year (40 total mils)

PrimeLock Bonding Primer
0.65 gal. / 100 s.f.

Acrylic Elastomeric Coating
2.00 gal. / 100 s.f.

Acrylic Elastomeric Coating
2.00 gal. / 100 s.f.

 

Solvent System

Primer

Base Coat

Top Coat

BuiltUp Roofing
Standard System
5-year (24 total mils)

PrimeLock MultiService Primer
0.75 gal. / 100 s.f.

Butyl Rubber Coating
1.75 gal. / 100 s.f.

Butyl Rubber Coating
1.75 gal. / 100 s.f.

BuiltUp Roofing
Standard System
10-year (30 total mils)

PrimeLock MultiService Primer
0.75 gal. / 100 s.f.

Butyl Rubber Coating
2.25 gal. / 100 s.f.

Butyl Rubber Coating
2.25 gal. / 100 s.f.

•  Acrylic Fabric Reinforced System: PolyScrim fabric should be installed on the entire    builtup roof surface. Apply a thin coat of PrimeLock Bonding Primer on the builtup    roof surface, roll out 40" PolyScrim fabric making sure there are no air pockets and    the fabric lays as flat as possible. Apply another coat of PrimeLock Bonding Primer to    totally saturate the fabric. Overlap edges of PolyScrim fabric at least 4".

Acrylic System

Primer

Base Coat

Top Coat

BuiltUp Roofing
Reinforced System
5-year (40 total mils)

PrimeLock Bonding Primer
2.00 gal. / 100 s.f.

Acrylic Elastomeric Coating
1.25 gal. / 100 s.f.

Acrylic Elastomeric Coating
1.25 gal. / 100 s.f.

BuiltUp Roofing
Reinforced System
10-year (44 total mils)

PrimeLock Bonding Primer
2.00 gal. / 100 s.f.

Acrylic Elastomeric Coating
1.50 gal. / 100 s.f.

Acrylic Elastomeric Coating
1.50 gal. / 100 s.f.

•  Solvent Fabric Reinforced System: PolyScrim fabric should be installed on the entire    builtup roof surface. Prime the entire roof with PrimeLock MultiService Primer. Apply a    thin coat of Butyl Rubber Coating on the roof surface, roll out 40" PolyScrim fabric    making sure there are no air pockets and the fabric lays as flat as possible. Apply    another coat of Butyl Rubber Coating to totally saturate the fabric. Overlap edges of    PolyScrim fabric at least 4".

Solvent System

Primer

Base Coat

Top Coat

BuiltUp Roofing
Reinforced System
5-year (30 total mils)

PrimeLock MultiService Primer
0.50 gal. / 100 s.f.

Butyl Rubber Coating
2.00 gal. / 100 s.f.

Butyl Rubber Coating
1.75 gal. / 100 s.f.

BuiltUp Roofing
Reinforced System
10-year (33 total mils)

PrimeLock MultiService Primer
0.50 gal. / 100 s.f.

Butyl Rubber Coating
2.00 gal. / 100 s.f.

Butyl Rubber Coating
2.25 gal. / 100 s.f.


2.05 FIELD QUALITY CONTROL

•  Utilize manufacturer's field services to verify proper installation of the system. Areas     that do not meet the minimum standards for application specified herein shall be     corrected at the contractor's expense. Manufacturer's inspection or verification shall     not constitute acceptance of responsibility for any improper application of material.


2.06 CLEANING

•  Surfaces not to be coated shall be protected during the application of the system. If     protection is not feasible, surfaces shall be restored to their proper condition by     cleaning, repairing or replacing.

•   In conjunction with the final inspection, all debris, containers, materials and     equipment are to be properly removed from the job site. Grounds are to be cleaned     undamaged and acceptable to the owner.

•   Dispose of all containers in accordance with state and local environmental     regulations.

•   Reflectivity of coatings may be reduced if roof surface is not cleaned regularly.


2.07 PROTECTION

•   Control overspray especially during windy conditions.

•   All parking areas adjacent to (within 75 feet ) the work area are to be cleared and     roped off.

•   Protect work from damage due to subsequent construction activity on the site.

•   Roof coatings are not traffic grade. Areas surrounding roof top equipment may be     reinforced by embedding PolyScrim fabric and applying a thicker membrane (40 - 50     mils). Walk pads should be used if frequent maintenance traffic is expected.

 

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